Pingio Home's Twin Xl Sheets
The twin xl sheets is a strategically important product to Guangzhou Pingio Home Products Co., Ltd. The design is finished by a team of professionals, the production is carried out based on advanced facilities, and the quality control is taken over all aspects. All these are contributions to this product of premium quality and excellent performance. The reputation is high and the recognition is wide throughout the world. In the coming days, we will make more input to market and develop it. It certainly will be a star in the industry.
Pioneering in the field through the innovative start and continuous growth, our brand - Pingio Home is becoming a faster and smarter global brand of the future. Products under this brand have brought rich profit and repayment for our customers and partners. Years past, we have established lasting relationships with, and have achieved the highest satisfaction for these groups.
Custom service promotes the development of the company at Pingio Home. We have a set of mature custom process from preliminary discussion to finished customized products, enabling customers to get the products like twin xl sheets with various specifications and styles.
In the bedding world, comfort and durability are intertwined, providing a place for people to rest from their busy lives. Making bed sheets is a time-honored and technically sophisticated process that blends art and precision engineering. As a manufacturer with more than 17 years of experience in the bedding field and a wealth of bedding knowledge, we are happy to guide you through our sheet manufacturing process, ensuring you clearly understand the journey from yarn to the customer's dream bed.
The image above shows a moment in the production of Ultrasonic Stitching Bedspread
The Production Process
1. Material Preparation
- Fiber selection and preparation：First of all, we need to choose the right fiber materials depend on the products, such as Bamboo, Lyocell, Cotton, Linen, Microfiber/Polyester and so on. These fabrics have its own features, such as Bamboo has a silk feeling and high thermal conductivity, while polyester fiber is durable and easy to dry.
- Quality Control: The quality of the materials is strictly inspected to ensure they meet the required standards.
- Blended or pure：Depending on our client's needs, client can choose to blend different types of fibers for a particular performance.
- Yarn Spinning: The raw fibers are spun into yarn. The strength, uniformity, and twist of the yarn are carefully controlled.
2. Weaving
- Beam-warping：Warping is winding a certain number of warp threads parallel to the warp shaft or knitting shaft according to the specified length and width. This process ensures uniform tension, no damage to the warp, uniform alignment, and uniform winding density for subsequent sizing, threading operations, and weaving. Warping is an important link in textile production, and its quality directly affects the quality and performance of the final fabric.
- Fabric Weaving: The yarn is woven into fabric on a loom. The density, specifications, and types of weaving of the fabric are closely monitored.
3. Preconditioning
- Pre-Shrinking: The fabric is pre-shrunk to prevent shrinkage during subsequent processing and use.
- Bleanching: Chemicals or other methods are used to remove impurities from the fabric. To improve the whiteness and brightness of the fabric.
4. Printing and Dyeing
- Design pattern：According to the market demand and consumer preferences, designs the patterns and sizes of the bed sheets.
- Printing and Dyeing: If a specific pattern or color of bed sheet is required, it can be printed and printed after weaving. The printing and dyeing process can be selected according to the design needs.
5. After Finishing
- Additional Treatments: The fabric undergoes additional treatments such as softening and wrinkle-resistance.
- Washing: The pH value of bedding is mainly affected by the control of the post-treatment washing process. These operations are usually carried out under alkaline conditions in the pre-finishing treatment and dyeing process. To bring the pH level up to standard, it must be washed to reduce it. If the washing process is not strictly controlled or the washing time is artificially shortened, the pH value is difficult to meet the standard. Therefore, the bedding manufacturers must ensure that the washing process is properly executed. To enhance the functionality and comfort of the fabric.
6. Cutting and Sewing
- Cutting: Use a cutter to cut the fabric to the desired sheet shape and size. In order to reduce manufacturing costs and improve manufacturing efficiency, it is often necessary to cut several layers of cloth at a time, so how to cut the cloth needs to be planned first.
- Sewing: Use a sewing machine or sew the edges of the cut sheet by hand to ensure smoothness and durability. This process also prevents pilling from appearing in the fabric during use.
- Quilting: Quilting is a textile technique that originated in France; it is a thick and bulky embroidery, usually filled with silk, cotton, microfiber/polyester, fur, or ostrich wool.
- Fibre Filling: Polyester, after special processing and post-treatment, with a certain linear density, cut length, and curl degree, can be used as cotton clothing and ski coat wool and as pillow, cushion, bedding, sleeping bags, toys, and other filling fibers. The following image shows the machine and filling process for filling this treated fiber into a pillow.
- Add Details: If desired, decorative or functional elements such as lace, buttons, zippers can be added to the sheet.
7. Quality Inspection and Packaging
- Comfort Ironing：Use an iron to iron the sheets to remove wrinkles and uneven parts.
- Broken Needle Inspection : This step includes an inspection of the finished bedding, and an inspection through a probe machine that can detect accidental broken needles in the bedding. The picture below shows the needle inspection machine, which will issue a warning if there is a broken needle in the product.
- Quality inspection: Linen is inspected before delivery to ensure compliance with relevant standards and requirements. The content of quality inspection may include dimensions, colors, sewing quality, washing performance, etc.
- Packaging: The sheets are folded, packaged, and prepared for shipment.
8. Transportation and Sales
- Transportation: The bed sheets are transported to sales channels.
- Sales & Marketing: The products are marketed and sold to consumers.
Conclusion
By adhering to comprehensive and meticulous manufacturing process, we ensure that every bed sheet we produce is not just a product but a testament to our commitment to quality, sustainability, and innovation. We invite you to join us on this journey as we continue to elevate the bedding industry, one sheet at a time.
About Pingio Home
What Is the Best Fabric for Bed Sheets?
While lyocell may be the top choice for those with a generous budget, cotton, linen, bamboo, and microfiber also offer unique benefits. Consider factors such as breathability, softness, durability, and maintenance when making your decision.
The Verdict: Multiple Fabrics Shine for Different Reasons
While there's no single "best" fabric for everyone, cotton, linen, bamboo, and microfiber are among the most popular and versatile options. Each has its unique benefits, and understanding their characteristics can help you make an informed decision that aligns with your needs.
1. Cotton: The Classic Comfort
Key Benefits:
- Breathability: Cotton allows air to flow freely, keeping you cool in summer and warm in winter.
- Softness: With proper care, cotton sheets become softer over time, providing a luxurious feel.
- Hypoallergenic: Naturally resistant to dust mites and allergens, making it a great choice for sensitive skin.
Considerations:
- Maintenance: Cotton may wrinkle easily and may require ironing.
- Thread Count: Higher thread counts (around 300-400) often indicate better quality and durability.
Table: Cotton Sheet Comparison
| Fabric Type | Breathability | Durability | Maintenance |
|---|---|---|---|
| Egyptian Cotton | ⭐⭐⭐⭐⭐ | ⭐⭐⭐⭐⭐ | ⭐⭐⭐ |
| Pima Cotton | ⭐⭐⭐⭐⭐ | ⭐⭐⭐⭐ | ⭐⭐⭐ |
| Upland Cotton | ⭐⭐⭐⭐ | ⭐⭐⭐ | ⭐⭐⭐ |
2. Linen: The Elegant Choice
Key Benefits:
- Temperature Regulation: Linen is known for its ability to regulate body temperature, keeping you cool even during hot nights.
- Natural Beauty: Its unique texture and color fade with time, adding a rustic charm to any bedroom.
- Longevity: Linen sheets are incredibly durable and can last for decades with proper care.
Considerations:
- Initial Stiffness: Linen sheets may feel rough at first but soften with use and washing.
- Wrinkles: Linen is prone to wrinkles and may require special care to maintain a crisp look.
3. Bamboo: The Sustainable Option
Key Benefits:
- Eco-Friendly: Bamboo grows quickly and requires minimal resources, making it a sustainable choice.
- Softness: Bamboo fibers are naturally soft and smooth, providing a luxurious feel.
- Moisture-Wicking: It's highly absorbent, keeping you dry and comfortable during sleep.
Considerations:
- Cost: Bamboo sheets can be more expensive than traditional cotton options.
- Variability: Quality can vary significantly between brands, so research is essential.
4. Microfiber: The High-Tech Alternative
Key Benefits:
- Durability: Microfiber sheets are incredibly strong and resistant to wear and tear.
- Easy Care: They are machine-washable and dry quickly, making them low-maintenance.
- Affordability: Microfiber sheets are often more affordable than natural fibers.
Considerations:
- Synthetic: Made from polyester or a blend, they're not a natural fiber option.
- Static Electricity: Can sometimes generate static, especially in dry climates.
Conclusion
In conclusion, the best fabric for bed sheets depends on individual preferences and needs. While lyocell may be the top choice for those with a generous budget, cotton, linen, bamboo, and microfiber also offer unique benefits. Consider factors such as breathability, softness, durability, and maintenance when making your decision. Ultimately, understanding the characteristics of each fabric can help you choose the perfect bed sheets for a comfortable and restful sleep.
OTHER FAQS:
- Q: Which fabric is the most breathable for hot sleepers?
- A: Cooling Quilt made by High-tech Cooling Fabric is the best choice. Three-dimensional quilting technology keep filling well-distributed and avoid any shifting and clumping. In addition to the cooling quilt, lyocell has the best cooling performance, followed by bamboo fiber.
- Q: Is silk a good fabric for bed sheets?
- A: Yes, silk sheets are luxurious, soft, and naturally temperature-regulating. They're great for those who prefer a luxurious feel and can help regulate body temperature. However, they may not be as durable or easy to clean as some other fabrics.
- Q: What is the difference between cotton and microfiber sheets?
- A: Cotton sheets are natural, breathable, and often softer than microfiber. Microfiber sheets, on the other hand, are synthetic, highly durable, and often wrinkle-resistant. They can also be very soft and smooth, but may not breathe as well as cotton.
Blogs by Justin, the Network Operator at Pingio Home. The information presented has been gathered from the Internet and refined based on my extensive experience in the bedding industry. In the event that you encounter any inaccuracies within this article, please feel free to reach out to me via email at pingio202310@126.com.
Why Are My Sheets Itchy After Washing?
The primary culprit behind this irritation is often related to the washing process, detergents used, or the fabric's characteristics. Here's a closer look at some of the reasons why your sheets might be causing discomfort.
Reasons Behind Itchy Sheets After Washing
1. Detergent Residue
One of the most common reasons for itchy sheets is residual detergent left behind after washing. Even if you rinse your sheets thoroughly, some detergents can leave behind a film that irritates the skin. According to a study by the Environmental Working Group, over 70% of laundry detergents contain harsh chemicals that can cause skin irritation.
2. Fabric Sensitivity
Certain fabrics, such as synthetic blends or rougher textures, can naturally feel itchy on the skin. If your sheets are made from a material that you're sensitive to, or if they've become worn and frayed, they may cause irritation even after washing.
3. Water Quality
Water quality can also play a role in making sheets itchy. Hard water, which contains high levels of minerals like calcium and magnesium, can leave behind a residue that feels rough to the touch. Additionally, if your water is chlorinated, the chlorine can react with detergents and fabrics, causing irritation.
4. Over-Washing
Over-washing sheets can strip away natural oils and softeners, leaving them feeling rough and itchy. While regular washing is essential for hygiene, too much can compromise the fabric's integrity and comfort.
Table: Common Causes of Itchy Sheets After Washing
| Cause | Description | Prevalence Estimate (%) |
|---|---|---|
| Detergent Residue | Harsh chemicals left behind after washing | 50-70 |
| Fabric Sensitivity | Skin irritation due to fabric material or condition | 20-30 |
| Water Quality | Hard water or chlorinated water residue | 10-20 |
| Over-Washing | Frequent washing that strips away fabric oils | 5-10 |
Conclusion
In conclusion, itchy sheets after washing can be caused by several factors, including detergent residue, fabric sensitivity, water quality, and over-washing. To avoid irritation, consider using a gentle, hypoallergenic detergent, selecting sheets made from natural, breathable materials, checking your water quality, and washing your sheets only as needed. By addressing these potential causes, you can ensure a comfortable and enjoyable sleep experience.
FAQs
1. Can I use vinegar to remove detergent residue from my sheets?
Yes, vinegar is a natural and effective way to remove detergent residue from sheets. Adding a cup of white vinegar to the final rinse cycle can help break down and remove any lingering chemicals, leaving your sheets feeling softer and less itchy.
2. Should I use a special detergent for sensitive skin when washing my sheets?
Using a detergent specifically designed for sensitive skin can help reduce irritation. These detergents are often free of harsh chemicals and fragrances that can trigger skin reactions.
3. Can I soften my sheets by adding fabric softener to the wash?
While fabric softener can make sheets feel softer, it's important to note that it can also leave behind a residue that can irritate sensitive skin. If you choose to use fabric softener, opt for an unscented variety and rinse your sheets thoroughly to minimize the risk of irritation.
4. How often should I wash my sheets to avoid irritation?
Washing your sheets regularly is essential for hygiene, but over-washing can compromise the fabric's integrity. A good rule of thumb is to wash your sheets once a week, or more frequently if needed. Always follow the manufacturer's washing instructions to ensure your sheets are properly cared for and remain comfortable.
Blogs by Justin, the Network Operator of Pingio Home. The information presented has been gathered from the Internet and refined based on my extensive experience in the bedding industry. In the event that you encounter any inaccuracies within this article, please feel free to reach out to me via email at pingio202310@126.com.
Pingio Home was established in 2006. We are an OEM/ODM bedding products manufacturer which integrating design, production, export and after-sales service.
Welcome to contact us via email for more information: info@pingiohome.com
Pingio Home is Committed To Meeting The Quality And Design Needs Of Our Brand Customers.