Printed Percale Sheets: Things You May Want to Know
Guangzhou Pingio Home Products Co., Ltd is committed to high quality printed percale sheets and exceptional service team. After several years of research by our skilled team, we have completely revolutionized this product from material to function, effectively eliminating the defects and improving the quality. We adopt the latest technology throughout these measures. Therefore, the product becomes popular in the market and has greater potentials for application.
Customer Satisfaction is of central importance to Pingio Home. We strive to deliver this through operational excellence and continual improvement. We track and analyze a variety of metrics to constantly improve our products, including customer satisfaction rate and referral rate. All these measures result in high sales volume and repurchase rate of our products, which make a contribution to our further progress and customers' business.
Our employees bend themselves to provide whole-hearted service to our customers at Pingio Home. We have broadened our service channels, such as the packaged design of the product, mass quantities supply, operation training, etc. Any other requirements and feedback from customers are warmly accepted and we strive to provide personalized service for customers.
In the bedding world, comfort and durability are intertwined, providing a place for people to rest from their busy lives. Making bed sheets is a time-honored and technically sophisticated process that blends art and precision engineering. As a manufacturer with more than 17 years of experience in the bedding field and a wealth of bedding knowledge, we are happy to guide you through our sheet manufacturing process, ensuring you clearly understand the journey from yarn to the customer's dream bed.
The image above shows a moment in the production of Ultrasonic Stitching Bedspread
The Production Process
1. Material Preparation
- Fiber selection and preparation：First of all, we need to choose the right fiber materials depend on the products, such as Bamboo, Lyocell, Cotton, Linen, Microfiber/Polyester and so on. These fabrics have its own features, such as Bamboo has a silk feeling and high thermal conductivity, while polyester fiber is durable and easy to dry.
- Quality Control: The quality of the materials is strictly inspected to ensure they meet the required standards.
- Blended or pure：Depending on our client's needs, client can choose to blend different types of fibers for a particular performance.
- Yarn Spinning: The raw fibers are spun into yarn. The strength, uniformity, and twist of the yarn are carefully controlled.
2. Weaving
- Beam-warping：Warping is winding a certain number of warp threads parallel to the warp shaft or knitting shaft according to the specified length and width. This process ensures uniform tension, no damage to the warp, uniform alignment, and uniform winding density for subsequent sizing, threading operations, and weaving. Warping is an important link in textile production, and its quality directly affects the quality and performance of the final fabric.
- Fabric Weaving: The yarn is woven into fabric on a loom. The density, specifications, and types of weaving of the fabric are closely monitored.
3. Preconditioning
- Pre-Shrinking: The fabric is pre-shrunk to prevent shrinkage during subsequent processing and use.
- Bleanching: Chemicals or other methods are used to remove impurities from the fabric. To improve the whiteness and brightness of the fabric.
4. Printing and Dyeing
- Design pattern：According to the market demand and consumer preferences, designs the patterns and sizes of the bed sheets.
- Printing and Dyeing: If a specific pattern or color of bed sheet is required, it can be printed and printed after weaving. The printing and dyeing process can be selected according to the design needs.
5. After Finishing
- Additional Treatments: The fabric undergoes additional treatments such as softening and wrinkle-resistance.
- Washing: The pH value of bedding is mainly affected by the control of the post-treatment washing process. These operations are usually carried out under alkaline conditions in the pre-finishing treatment and dyeing process. To bring the pH level up to standard, it must be washed to reduce it. If the washing process is not strictly controlled or the washing time is artificially shortened, the pH value is difficult to meet the standard. Therefore, the bedding manufacturers must ensure that the washing process is properly executed. To enhance the functionality and comfort of the fabric.
6. Cutting and Sewing
- Cutting: Use a cutter to cut the fabric to the desired sheet shape and size. In order to reduce manufacturing costs and improve manufacturing efficiency, it is often necessary to cut several layers of cloth at a time, so how to cut the cloth needs to be planned first.
- Sewing: Use a sewing machine or sew the edges of the cut sheet by hand to ensure smoothness and durability. This process also prevents pilling from appearing in the fabric during use.
- Quilting: Quilting is a textile technique that originated in France; it is a thick and bulky embroidery, usually filled with silk, cotton, microfiber/polyester, fur, or ostrich wool.
- Fibre Filling: Polyester, after special processing and post-treatment, with a certain linear density, cut length, and curl degree, can be used as cotton clothing and ski coat wool and as pillow, cushion, bedding, sleeping bags, toys, and other filling fibers. The following image shows the machine and filling process for filling this treated fiber into a pillow.
- Add Details: If desired, decorative or functional elements such as lace, buttons, zippers can be added to the sheet.
7. Quality Inspection and Packaging
- Comfort Ironing：Use an iron to iron the sheets to remove wrinkles and uneven parts.
- Broken Needle Inspection : This step includes an inspection of the finished bedding, and an inspection through a probe machine that can detect accidental broken needles in the bedding. The picture below shows the needle inspection machine, which will issue a warning if there is a broken needle in the product.
- Quality inspection: Linen is inspected before delivery to ensure compliance with relevant standards and requirements. The content of quality inspection may include dimensions, colors, sewing quality, washing performance, etc.
- Packaging: The sheets are folded, packaged, and prepared for shipment.
8. Transportation and Sales
- Transportation: The bed sheets are transported to sales channels.
- Sales & Marketing: The products are marketed and sold to consumers.
Conclusion
By adhering to comprehensive and meticulous manufacturing process, we ensure that every bed sheet we produce is not just a product but a testament to our commitment to quality, sustainability, and innovation. We invite you to join us on this journey as we continue to elevate the bedding industry, one sheet at a time.
About Pingio Home
Why Do Bed Sheets Pill? Understanding the Causes and Solutions
Pilling is a common phenomenon that many of us have encountered with our bed sheets, leaving us wondering about the reasons behind this textural change. Simply put, bed sheets pill when short fibers on the fabric surface entangle and form small balls or knots. These pills not only affect the appearance of your sheets but can also compromise their comfort and durability.
1. Material Composition
Fiber Type Matters: The primary reason bed sheets pill is the type of fiber they're made from. Natural fibers like cotton, linen, and silk are generally less prone to pilling than synthetic ones. However, even high-quality cotton sheets can experience some degree of pilling, especially if they're blended with synthetic fibers like polyester. Synthetic fibers, like polyester or nylon, tend to be more prone to pilling due to their shorter staple length and weaker fiber strength.
Solution: Opt for 100% cotton sheets, preferably those made from long-staple cotton varieties like Egyptian or Pima, as they are less likely to pill. If you prefer blended sheets for durability or cost reasons, look for those with a higher percentage of natural fibers.
2. Fabric Construction
Weave and Thread Count: The way fibers are woven together into fabric also plays a role in pilling. Tightly woven fabrics with a higher thread count ( typically 300 or above ) are less prone to pilling as the fibers are more securely interlocked. Loosely woven fabrics, on the other hand, have more room for fibers to move around and potentially entangle.
https://www.tandfonline.com/doi/full/10.1080/15440478.2020.1848727
Solution: Invest in bed sheets with a higher thread count and a tight weave. This not only reduces pilling but also enhances the overall quality and durability of your sheets.
3. Washing and Care
Washing Techniques: The way you wash and care for your bed sheets can significantly impact their tendency to pill. Rough handling during washing, using harsh detergents, and high water temperatures can all contribute to fiber damage and subsequent pilling.
Solution: Wash your bed sheets in cold or lukewarm water using a gentle detergent designed for delicate fabrics. Avoid using bleach or harsh chemicals that can weaken fibers. Turn your sheets inside out before washing to protect the outer surface from abrasion.
Drying Methods: Overheating during drying can also lead to pilling. High heat from a dryer can cause fibers to fray and entangle.
Solution: Dry your sheets on a low heat setting or, even better, air dry them. This not only prevents pilling but also helps preserve the color and softness of your sheets.
4. Friction and Wear
Daily Use and Movement: Over time, the friction caused by your body movements and the sheets rubbing against each other can lead to pilling. This is particularly true for areas that experience more friction, such as the center of the bed or where your feet rest.
Solution: Rotate your bed sheets regularly to even out wear and tear. Use a fitted sheet to reduce movement and friction between the mattress and the top sheet. Additionally, consider using a mattress pad or topper to provide an additional layer of protection and reduce friction.
CONCLUSION
Pilling in bed sheets is caused by various factors, including material composition, fabric construction, washing and care methods, and daily wear. To minimize pilling, opt for high-quality, natural fiber sheets with a tight weave and higher thread count. Proper washing and drying techniques, along with regular sheet rotation and the use of protective layers, can also help extend the life and appearance of your bed sheets.
OTHER FAQS
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Q: What exactly is pilling, and how does it occur on bed sheets?
A: Pilling refers to the formation of small balls or knots of fibers on the surface of a fabric. On bed sheets, pilling occurs when the fibers on the surface of the fabric become entangled and form these small balls. This can happen due to a variety of factors, including friction from movement, improper cleaning, or the use of rough fabrics or textures. -
Q: How can I prevent my bed sheets from pilling?
A: There are several ways to prevent bed sheets from pilling. Firstly, choose high-quality sheets made from durable fibers such as cotton or bamboo. Avoid sheets made from synthetic materials or blends that may be prone to pilling. Secondly, wash your sheets according to the manufacturer's instructions, using the recommended temperature and detergent. Avoid using harsh detergents or bleach, which can damage the fibers and contribute to pilling. Finally, rotate your sheets regularly and avoid rough textures or fabrics that may rub against them and cause pilling. -
Q: Can I remove pills from my bed sheets?
A: Yes, it is possible to remove pills from bed sheets, but the effectiveness of the method will depend on the severity of the pilling. One common method is to use a fabric shaver or razor to gently remove the pills from the surface of the fabric. Another option is to wash the sheets with a fabric softener or conditioner, which can help smooth the fibers and reduce the appearance of pilling. However, it's important to note that these methods may not completely eliminate pilling, and in some cases, the pills may reappear over time. -
Q: Are certain types of bed sheets more prone to pilling than others?
A: Yes, certain types of bed sheets may be more prone to pilling than others. Sheets made from synthetic materials or blends, as well as those with a low thread count or low-quality fibers, may be more likely to pill. On the other hand, sheets made from high-quality, durable fibers such as cotton or bamboo are less likely to pill, and are generally more resistant to wear and tear. -
Q: What if my bed sheets are already heavily pilled? Should I replace them?
A: If your bed sheets are heavily pilled, it may be difficult to remove all of the pills, and the fabric may have lost some of its original softness and durability. In this case, it may be best to replace your sheets with a new set. However, if the pilling is not too severe, you can still continue to use the sheets, but keep in mind that the pilling may become more noticeable over time.
Blogs by Justin, the Network Operator of Pingio Home. The information presented has been gathered from the Internet and refined based on my extensive experience in the bedding industry. In the event that you encounter any inaccuracies within this article, please feel free to reach out to me via email at pingio202310@126.com
Pingio Home was established in 2006. We are a OEM/ODM bedding products manufacturer which integrating design, production, export and after-sales service.
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A great night's sleep starts with the right bed sheets. The cost of bed sheets can vary widely depending on the quality, material, and brand. In this buying guide, we will explore the factors that influence the cost of bed sheets and provide tips on how to choose the best sheets for your budget.
Material
The material of the bed sheet is one of the most significant factors that affect the cost. Natural materials like cotton, bamboo, and linen are generally more expensive than synthetic materials like polyester. Cotton is one of the most popular choices for bed sheets due to its softness, breathability, and durability. Egyptian cotton, known for its long fibers, is considered the highest quality and often comes with a higher price tag. Bamboo sheets are another luxurious option that is prized for their silky texture and moisture-wicking properties. Linen sheets are durable, breathable, and perfect for hot sleepers, but they tend to be on the pricier side. On the other hand, polyester sheets are affordable and easy to care for, but they may not be as soft or breathable as natural materials.
Weave
The weave of the bed sheet can also impact the cost and feel of the fabric. The most common types of weaves are percale, sateen, and twill. Percale is a basic weave that is durable, crisp, and breathable, making it a popular choice for those who prefer a cooler feel. Sateen has a silky-smooth finish and a subtle sheen, making it ideal for those seeking a luxurious feel. Twill weave is durable and wrinkle-resistant, with a soft and warm feel. The weave can affect the overall look and feel of the bed sheets, as well as their price.
Thread Count
Thread count refers to the number of threads woven into one square inch of fabric and is often used as a measure of the quality of bed sheets. A higher thread count does not always mean better quality, as it can be achieved by using thinner, lower-quality threads. For the best balance of softness and durability, look for bed sheets with a thread count between 200 and 600. Sheets with a thread count over 600 may be more expensive without offering significant benefits in terms of comfort or longevity. Keep in mind that thread count is just one factor to consider when choosing bed sheets, and it is essential to look at the material, weave, and finish as well.
Brand
The brand of the bed sheet can also affect the cost. Well-known brands that use high-quality materials and craftsmanship typically command a higher price. Luxury brands like Frette, Sferra, and Matouk are known for their premium bed linens that offer superior comfort and durability. While these brands may be more expensive, they often come with a reputation for excellence and longevity. On the other hand, there are many affordable options from lesser-known brands that offer quality bed sheets at a lower price point. When choosing a brand, consider your budget, preferences, and priorities to find the best value for your money.
Extra Features
Some bed sheets come with extra features that can affect the cost. For example, antimicrobial treatments can help prevent the growth of bacteria and odors, making the sheets fresher for longer. Moisture-wicking properties are ideal for hot sleepers who tend to sweat during the night. Wrinkle-resistant finishes can save time and effort on ironing, while deep pockets ensure a secure fit on thick mattresses. These extra features can add to the overall cost of the bed sheets but may be worth it for the added comfort and convenience they provide.
In conclusion, the cost of bed sheets can vary depending on the material, weave, thread count, brand, and extra features. When choosing bed sheets, consider your budget, preferences, and priorities to find the best option for your needs. Whether you prefer the luxurious feel of Egyptian cotton, the silky smoothness of bamboo, or the crispness of percale, there are bed sheets available at every price point. Invest in high-quality bed sheets that will provide a comfortable and restful night's sleep for years to come.
Introduction:
Finding the right size sheets for a hospital bed can be a confusing task. With various options available in the market, it's essential to know the correct measurements to ensure a perfect fit. In this comprehensive guide, we will explore the different sizes of sheets suitable for hospital beds, providing you with all the information you need to make an informed decision.
Standard Hospital Bed Sizes
Hospital beds come in various sizes, ranging from standard to extra-long. Understanding the dimensions of these beds is crucial when choosing the right sheets. A standard hospital bed typically measures 36 inches in width and 80 inches in length. These beds are commonly used in healthcare settings and require sheets designed to fit these specific dimensions.
When looking for sheets for a standard hospital bed, it's important to choose those that are made of high-quality, durable materials. Hospital beds undergo frequent use and washing, so the sheets should be able to withstand wear and tear. Additionally, opt for sheets that are easy to clean to ensure proper hygiene in a healthcare environment.
Extra-Long Hospital Bed Sizes
In some cases, patients may require an extra-long hospital bed to accommodate their height. Extra-long hospital beds typically measure 36 inches in width and 84 inches in length. These beds provide additional length for taller individuals, ensuring comfort and support during their stay in a healthcare facility.
When purchasing sheets for an extra-long hospital bed, make sure to check the exact measurements of the bed to ensure a proper fit. Look for sheets that are specifically designed for extra-long beds to avoid any issues with fit or comfort. Additionally, consider the material of the sheets to ensure they are soft and gentle on the skin, providing patients with a comfortable resting environment.
Choosing the Right Sheet Size
When selecting sheets for a hospital bed, it's crucial to choose the right size to prevent any slipping or bunching of the sheets. Incorrectly sized sheets can be uncomfortable for patients and may lead to skin irritation or pressure sores. To ensure a proper fit, measure the dimensions of the mattress before purchasing sheets.
For standard hospital beds, opt for sheets that are designed to fit mattresses measuring 36 inches in width and 80 inches in length. If you have an extra-long hospital bed, look for sheets specifically made for mattresses measuring 36 inches in width and 84 inches in length. By choosing the correct sheet size, you can create a comfortable and supportive sleeping environment for patients.
Material and Thread Count
When shopping for sheets for a hospital bed, consider the material and thread count of the sheets. The material of the sheets can impact the comfort and durability of the bedding. Cotton sheets are soft, breathable, and absorbent, making them an excellent choice for hospital beds. Additionally, cotton sheets are easy to clean and maintain, ensuring proper hygiene in a healthcare setting.
Thread count is another essential factor to consider when purchasing sheets for a hospital bed. The thread count refers to the number of threads woven into a square inch of fabric. A higher thread count typically indicates a softer and more durable sheet. Look for sheets with a thread count of at least 300 for optimal comfort and longevity.
Caring for Hospital Bed Sheets
Proper care and maintenance of hospital bed sheets are essential to ensure longevity and hygiene. Follow the manufacturer's instructions for washing and drying the sheets to prevent damage or shrinkage. Wash the sheets in hot water to remove any bacteria or germs, and use a gentle detergent to avoid irritation on sensitive skin.
After washing, dry the sheets on a low heat setting or hang them to air dry. Avoid using high heat as it can damage the fabric and reduce the lifespan of the sheets. Additionally, consider using a fabric softener or dryer sheets to keep the sheets soft and comfortable for patients. Regularly inspect the sheets for signs of wear and tear, and replace them as needed to maintain a clean and comfortable sleeping environment.
Summary:
In conclusion, choosing the right size sheets for a hospital bed is essential to provide patients with a comfortable and supportive sleeping environment. By understanding the dimensions of standard and extra-long hospital beds, selecting the correct sheet size, and considering the material and thread count of the sheets, you can ensure optimal comfort and hygiene for patients. Proper care and maintenance of hospital bed sheets are crucial to prolonging their lifespan and ensuring a clean and sanitary sleeping environment. With this comprehensive guide, you now have all the information you need to select the perfect sheets for your hospital bed.
Pingio Home is Committed To Meeting The Quality And Design Needs Of Our Brand Customers.